2000 polaris scrambler 500 4x4 manual shifting problems

Instant download polaris scrambler 50, 90, 250, 400 and 500 atv allterrainvehicle repair manual. The most important tool in your tool box may be your clymer manual, get one today. For the front gear case and tranny i am thinking of going with redline 75w90 high performance gear oil. My 2000 polaris sportsman 500 is stuck in reverse and will not come out. Scrambler 500 2000 offroad vehicle pdf manual download. Navigate your 2000 polaris 500 scrambler 4x4 a00bg50aa schematics below to shop oem parts by detailed schematic diagrams offered for every assembly on your machine. I always make sure the bike is at a complete stop, i press the foot brake on, and i shift the lever in. Hard shifting 2007 polaris sportsman atv fixed youtube. Research 2000 polaris scrambler 500 4x4 prices and values at nadaguides. A friend a mechanical engineer who also rides a polaris has surmised that while polaris has good ideas for their machines they have a serious problem with quality control in production. Offroad vehicle polaris scrambler 500 2000 parts manual 62 pages offroad vehicle polaris sawtooth owners manual.

Ebs engine braking system 2003 sportsman 500 ho 4x4. How to fix a jammed shifter on your polaris sportsman atv 4 wheeler. After im reading this manual 2000 polaris scrambler 500 pdf download it is very interesting. Mar 11, 2020 ok the 6 amp fuse is for the ecm the 15 amp fuse is for the cluster one of the 20 amp is main power the outher 20 amp should be for the starter and charging circuit. In order to view the flywheel key, do i need to remove the flywheel, or can i see the key with the flywheel intact. Motosport has the parts and gear you need to keep you and your polaris scrambler 500 4x4 atv in style and prime condition. Select a vehicle type, model year and model of vehicle below to view and download the vehicle owners manual. Polaris sportsman 250 and 500 4 wheel drive problem discussion in 4 wheeling atvs. Sportmans and snow plowing 2000 sportsman common problems sportsman. When i am in a tight spot and need to put it in 4 wheel drive and back out and or turn tight with the 4 wheel drive engaged it seems to bind up the steering. We expand our inventory daily to give you the latest and greatest in powersports products. Engine oil transmission oil gear oil polaris riders.

Offroad vehicle polaris sportsman 500 ho owners manual. I was out riding on saturday, and after coming down a large hill i noticed that shifting gears had become nearly impossible. Polaris scrambler 500 2000 parts manual pdf download. Engine oil transmission oil gear oil polaris riders forum. I have worked for american honda for years as a tech and am some what use to polaris and the way they do things and a carb job is. You must read the service manual and be familiar with the service procedures before starting the work. This product is not designed for use in most manual transmissions or tranaxles, since the extreme slipperiness may cause synchronizer mesh issues that lead to shifting problems. This clymer polaris scrambler 500 4x4 atv 19972000 repair manual provides detailed service information, stepbystep repair instruction and maintenance.

I tried driving around in reverse that did not work,i tried taking the linkage off and moving it by hand that did not work. I have a 20 polaris sportsman 500 ho and when i get to this certain point of spinning the motor over or the bottom end it like has a hard place thats only when i put the case on it now when i put. Aprilia arctic cat bmw buell canam ducati genuine harleydavidson honda husaberg husqvarna indian kawasaki ktm piaggio polaris seadoo suzuki triumph vespa victory yamaha. The sportsman 500 flagship is a nearly bullet proof machine if your looking to buy one, you should only have to worry about the standard wear points. Follow the maintenance schedule recommendations to ensure that the allterrain vehicle atv is in peak operating condition and the emission levels are within the standards set by the your. I have heard of this being a common problem with these styles that dont have the inline shift sequence. I just bought a 2000 500 scrambler that had been sitting for a couple of years. Oem is an acronym for original equipment manufacturer, which means that the 2000 polaris 500 scrambler 4x4 a00bg50aa oem parts offered at are genuine polaris parts.

As the recalls pile up at polaris, trouble gets deeper and. Polaris sportsman 250 and 500 4 wheel drive problem. Shift linkage adjustment polaris sportsman 400 service manual. Dennis kirk carries more 2000 polaris scrambler 500 4x4 products than any other aftermarket vendor and we have them all at the lowest guaranteed prices. From basic maintenance to troubleshooting to complete overhaul, clymer manuals provide the information you need.

Select a 2000 polaris scrambler 500 4x4 trade in value. Offroad vehicle polaris scrambler 500 4x4 owners manual. Theres a new member of the polaris atv family the 5speed manual transmission family. Polaris atv service manual repair 19961998 pdf service. Keep that spindle inside the hub and the cv joint pushed up against the back and you shouldnt have any problems. Polaris scrambler 500 4x4 owners manual pdf download. Large selection of parts for your 2000 polaris scrambler 500 4x4 atv.

Polaris sportsman 500 hard to shift, creeps in gear at idle i took the belt cover. The 2011 polaris scrambler 500 is equipped with a 498cc highoutput engine and can be automatically switched from twowheel drive to fourwheel drive mode when necessary. Is there any answered by a verified motorcycle mechanic. Polaris scrambler 500 4x4 atv 19972000 service repair manual. The 2011 polaris scrambler 500 is equipped with a 498cc highoutput engine and can be automatically switched from twowheel drive to. Not only that, but we have them all instock and ready to ship today. The guy that i bought if from told me that it would run fine but the carb has problems. The engine is paired with transmission and total fuel capacity is 4 gallons. Jul 18, 2010 this is a quick camera test and discussion about what the grinding noise that your polaris quad may be making and what to do about the noise and how to fix the problem. If i turn the key to on, but dont fire the engine, i can stick shift with no problems through all the gears. A repair manual is a professional book of instructions that list maintenance, repair and overhaul of the 4wheelers main components. Polaris sportsman utility atv information archive atv riders forum. S if shifting problems are encountered, the transmis.

I also dont see a fill plug as shown in the owners manual. Whoever said a automatic is better for drag racing you dont know. Troubleshooting tips for the polaris sportsman 500 it still. How to fix a jammed shifter on your polaris sportsman atv. The polaris scrambler 500 4x4 is an allterrain vehicle, or atv, produced by polaris industries, a firm based in medina, minnesota. Polaris scrambler parts best oem and aftermarket polaris. Power is provided by a 4stroke, 498cc, liquid cooled, dohc, singlecylinder engine with electric pull starter. Troubleshooting tips for the polaris sportsman 500. He bought a set of paddles and it bogged the engine down so bad he got ride of them.

Download polaris scrambler repair manual 50 90 400 500 850 december 12, 2017 webmaster yamaha atv repair manual 2 a downloadable polaris scrambler repair manual is a transferable electronic version of a printed book containing instructions on how. Download polaris scrambler repair manual 50 90 400 500 850. Polaris ranger 500 2x4 polaris ranger 500 4x4 carb polaris. Clymer atv repair manuals are written specifically for the doityourself enthusiast. Polaris atv service manual repair 19961998 pdf service manual. Finding the atv parts you need has never been easier, whether you need a powerproducing atv exhaust, upgraded fuel control for your quad or just a fresh new look with atv plastics or a graphics kit. Jun, 2016 how to fix a jammed shifter on your polaris sportsman atv 4 wheeler.

This clymer polaris scrambler 500 4x4 atv 1997 2000 repair manual provides detailed service information, stepbystep repair instruction and maintenance. Owners manual sportsman 400 running poorly and confusing me to. View and download polaris scrambler service manual online. Extremely hard to shift, where do i start polaris atv. I am having trouble finding out why my 2000 polaris scrambler. For polaris sportsman 500 19961997 2000 for polaris sportsman etx 2015 for polaris ranger 6x6 500 19981999. Matches belt shift curves and pulley speed ratios with minimal slip under extremetorque conditions.

Transmission gearshift adjustment, shift linkage adjustment. View and download polaris scrambler 500 2000 parts manual online. I cant remove the rear axle from my polaris scrambler. Manual covers complete tear down and rebuild, pictures and parts diagrams, torque specs, maintenance, troubleshooting and more. Download polaris sportsman repair manual 400 450 500 550 600 700 800 850 570 july 6, 2017 webmaster polaris atv repair manual 11 downloadable polaris sportsman allterrine vehicle repair manuals are digitally transferred repair books that can be transmitted from one computer to another. Best selection and great deals for 2000 polaris scrambler 500 4x4 items. Haynes service manual polaris xplorer 250 2000 2002 300 1998 99 2000 polaris scrambler 400 owners manual ladull org 1999 2000 polaris scrambler 400 500 4x2 4x4 atv repair pdf 1999 2000 polaris scrambler 400 500 atv service repair manual. The bike runs and just fine until i put it in 4 wheel drive in certain situations. I have a 2001 polaris scrambler 500ho 4x4 and i have just started to have a problem with the 4x4 system. The new 325 model joins its big brother, the 5speed xpedition 425, in the polaris line of atvs for 2000.

Instant download polaris sportsman 500 atv allterrainvehicle repair manual. Get the suggested tradein value and retail price for your 2000 polaris scrambler 500 4x4 motorcycles with kelley blue book. Had a hard shifting issue that ultimately was some corrosion on the shift shaft. Polaris sportsman 570 complete service oil change demand drive agl air filter grease duration. I followed the manual, removed the hibs, sprocket, brake disk, orings, loosened the. I am having trouble finding out why my 2000 polaris scrambler 500 charging system is not working. Select a make alphasports american ironhorse aprilia arctic cat off road arctic cat snow benelli bennche beta big bear choppers big dog bmw bobcat bombardier brammo buell california scooter co. Dec 04, 2009 2004 polaris sportsman 500 ho cannot engage gears while running. It would not go the places a 300ex could go in the sand dunes. Could anyone inform me of any common problems that the 2000 sportsman 500 has had.

My problem is sometimes when i shift into gear it grinds as im shifting. Manual 2000 polaris scrambler 500 pdf download timonsabur. Owners manuals select a vehicle type, model year and model of vehicle below to view and download the vehicle owners manual brand select a brand atv or youth pro xd polaris power indian gem personal watercraft ranger rzr sidebyside slingshot snowmobiles timbersled victory motorcycles. Because of their reliable design, relatively simple construction, and ease of repair. Would you like to sell products for this vehicle on. Sportsman 500 hard to shift, creeps in gear at idle atvconnection. Fully bookmarked and searchable digital download of the above listed service manual. Extremely hard to shift, where do i start polaris atv forum. Oct 29, 2014 instant download polaris sportsman 500 atv allterrainvehicle repair manual. As the recalls pile up at polaris, the trouble gets deeper and deeper. I recently bought a 2000 polaris sportsman 500 4x4 with cvt. Troubleshooting tips for the polaris sportsman 500 it. How to fix awd for a 199798 polaris sportsman 500 duration.

Eventually tie rod ends, axle cv joints, suspension bushings, starter bendix gears usually, awd hubs and clutches just plain wear out, or fail and simply need repair or replacement. In order for work to be performed safely and correctly many parts replacement procedures and repair procedures must be done by trained polaris service technicians in a properly equipped shop. This gave the company over 25 years of atv experience when it released a new model of the sportsman 500 for 2011. I couldnt bleed my rear brakes, even with a new master cylinder and everything on it. I recommend reading this manual 2000 polaris scrambler 500 kindle because this book contains many positive messages for us. Could this be the problem, and can anybody recommend a sustitute oil available at auto zone or walmart for the trans oil. How to fix a jammed shifter on your polaris sportsman atv 4. Polaris designed this utility atv for hunting and trail riding, and the company offers a number of troubleshooting tips for common problems that may arise. Download polaris sportsman repair manual 400 450 500 550 600. Polaris atv service manual repair 19961998 pdf service manual download here polaris atv service manual repair 19961998 pdf service manual instant download of the factory repair manual for 19961998 polaris atvs. Ive been stressing over this same issue for a while. At first i thought maybe the linkage had come loose, but after tearing the plastics off everything is till tight. Atvs are the ideal machine for maintenance and repair at home.